1. Preliminary screening and impurity removal: A specially customized pre-sorting device is used. The device is equipped with a high-precision identification sensor, which can keenly detect and quickly remove various large pieces of debris such as grass stems and branches mixed in the down raw materials, greatly improving the purity of the down raw materials and laying a solid foundation for subsequent processing.
2. Deep vacuuming: Professional-grade vacuum cleaning equipment is used to clean the down after the initial screening with strong suction in all directions to ensure that all fine dust is removed, so that the down initially meets the cleaning standards, creating a good start for subsequent refined processing.
3. Accurate down quality classification: Using advanced intelligent identification and separation systems, based on the unique physical characteristics of down, such as the fluffiness of the down, the size difference of the hair pieces, and the morphological characteristics of the wing stems, the down that has been vacuumed is accurately divided into down, large, medium and small hair pieces of different specifications, and various wing stems, creating favorable conditions for subsequent targeted deep processing.
4. Deep purification: In the special cleaning device, the self-developed environmentally friendly and efficient down cleaning agent is injected. The detergent can strongly dissolve and remove grease and stubborn stains attached to the surface of down, while effectively decomposing and eliminating odors, restoring the natural and pure texture of down in all directions, and laying a solid foundation for achieving the goal of zero odor.
5. Efficient dehydration: With the help of high-speed centrifugal dehydration equipment, a large amount of water in the washed down can be quickly thrown out in a short time, greatly shortening the time and energy consumption required for subsequent drying.
6. Deep drying: The dehydrated down is transferred to a professional down drying equipment for deep drying. This process can not only completely evaporate the residual water, but also use advanced deodorization and disinfection technology to ensure the quality and hygiene of the down from the source, ensuring that every strand of down is clean and sterile.
7. Intelligent cooling: Use the intelligent cooling system to quickly cool down the down after drying. During the cooling process, the fine filter components inside the equipment can capture and remove the fine impurities that may remain again, further improving the cleanliness of the down and ensuring that every piece of down is pure and flawless.
8. Antibacterial and anti-mite treatment: Using cutting-edge nanotechnology, specially developed antibacterial and anti-mite nanoparticles are evenly attached to the surface of down fibers, giving the down long-lasting antibacterial and anti-mite properties without affecting the softness and warmth of the down, creating a healthy and comfortable sleeping environment for users.
9. Product quality testing: For all types of down products that have completed antibacterial and anti-mite treatment, we strictly refer to ultra-high standard quality specifications for detailed testing, and do not miss any details that may affect product performance and quality.